Ford Key Replacement & Programming West Sussex
Ford Transit van specialists serving Chichester, Worthing, Bognor Regis & all West Sussex. Expert Tibbe key cutting, transponder programming, and priority commercial vehicle service. All Ford models covered: Fiesta, Focus, Mondeo, Kuga, Puma, Ranger, and all Transit variants.

Why Choose Mario Auto Keys for Your Ford?
Ford vehicles are the backbone of British business, with Transit vans making up over 40% of the UK commercial vehicle market. Mario Auto Keys understands that when your Ford van key fails, every hour of downtime costs you money - lost deliveries, missed jobs, frustrated customers.
That's why we prioritize commercial Ford vehicle key replacements. Our average response time for Transit van emergencies across West Sussex is under 45 minutes. We arrive fully equipped with:
- Ford IDS (Integrated Diagnostic Software) - genuine dealer equipment
- Tibbe key cutting machines (for older Ford models with cylindrical keys)
- Transponder key blanks for all Ford models (Fiesta, Focus, Mondeo, Kuga, Transit)
- High-security transponder programming tools (T5/T6 Transit, Focus ST/RS)
Whether you drive a 2024 Transit Custom for your plumbing business in Chichester, a 2015 Fiesta for commuting to Worthing, or a Focus ST for weekend fun, we have the expertise and equipment to help.
Commercial Vehicle Priority Service
We understand downtime = lost money. Transit van emergencies get priority response. Average arrival time: under 45 minutes across West Sussex.
Ford-Specific Technical Challenges We Solve
Tibbe Key Cutting (Classic Ford Models)
What Are Tibbe Keys: Ford used Tibbe keys (cylindrical barrel keys) on most models from 1995-2011. These include Focus Mk1/Mk2, Fiesta Mk5/Mk6, Mondeo Mk3, original Transit Connect, and 2006-2013 Transit vans.
The Challenge: Tibbe keys require specialized cutting equipment. They use a unique 8-position barrel mechanism completely different from standard house keys. Most high-street locksmiths can't cut Tibbe keys - they'll send you to a Ford dealer.
Why It Matters: If you drive a 2006 Ford Transit van (still thousands on West Sussex roads), losing your keys means you need both Tibbe cutting AND transponder programming. Dealers charge £180-250 for this.
Our Service: We carry professional Tibbe key cutting machines in our mobile units. We cut Tibbe keys on-site to your vehicle's lock (no code needed), then program the transponder chip. Complete service in 30-40 minutes for £120-160 depending on model.
Real Customer Story: Tom, a carpenter from Bognor Regis, lost his only key to his 2010 Transit Connect at a Felpham job site. Ford dealer said 2-week wait, £240. We cut and programmed a new Tibbe key in his driveway in 35 minutes for £145. He was back working same afternoon.
Ford Transit PATS Immobilizer Failures
The Problem: Ford Transit vans (2006-2014 generation) use PATS (Passive Anti-Theft System) immobilizers that frequently lose key memory after battery disconnection or failed DIY programming attempts.
Symptoms:
- All keys suddenly stop working
- Dashboard shows solid red key warning light
- Engine cranks but won't start
- Steering lock won't release
Why It Happens: Transit PATS systems are sensitive to voltage drops. Replacing the battery without a memory saver can wipe key data. Additionally, the GEM module (Generic Electronic Module) that stores key data develops solder joint failures around 100-150k miles.
Our Fix: We use Ford IDS diagnostic software to reset the PATS system, clear fault codes (P1260, P1233), and reprogram all keys. For failed GEM modules, we can repair solder joints or replace the GEM and transfer key data. Typical repair time: 45-60 minutes roadside.
Transit Custom Keyless Entry (2013+)
The System: Ford Transit Custom (2013+) uses keyless entry with proximity detection and push-button start. The system communicates via low-frequency antennas in the door handles and cargo area.
Common Failures:
Van Won't Detect Key Fob
Cause: Failed door handle antenna (especially driver's side from constant use).
Fix: Replace door handle module and code with Ford IDS. £180-240 parts + labor.
Push Button Won't Start Engine
Cause: Weak key fob battery (below 2.9V) or steering lock actuator failure.
Fix: Replace battery first. If still failing, steering lock requires dealer repair.
Cargo Door Won't Unlock with Key Fob
Cause: Rear antenna failure (common after cargo door impact/damage).
Fix: We can diagnose which antenna failed using IDS and replace individually.
Focus ST & RS High-Security Keys
Enhanced Security: Ford Focus ST (Mk2, Mk3) and Focus RS use enhanced PATS systems with rolling code encryption. These models require extra authentication steps during key programming to prevent theft.
Programming Complexity: Standard Ford key programming tools don't work on ST/RS models. We use advanced tools that support Ford's Security Access Level 3 authentication.
Our Experience: We've programmed keys for Mk2 Focus ST (2008-2010), Mk3 Focus ST (2012-2018), and Focus RS across West Sussex. These require careful attention - one wrong step triggers security lockout requiring dealer intervention.
All Keys Lost - Our Process
The Challenge: Lost all Ford keys? We need to connect directly to the vehicle's immobilizer system and extract encrypted key data before programming new keys.
Our Process:
- Verify vehicle ownership (V5C logbook required)
- Connect Ford IDS to OBD port
- Read immobilizer module and extract security code
- Cut key blade to your vehicle's lock code (or decode locks if no code available)
- Program new transponder chips to match extracted security code
- Test start engine and all remote functions
Time Required:
- Tibbe key models (2006-2011): 30-45 minutes
- Standard transponder models: 25-35 minutes
- Keyless entry models (Transit Custom, Focus Mk4): 45-60 minutes
Ford Key Services
Transit Van Key Replacement (Priority)
Emergency Transit key service. Custom, Connect, Courier, and classic Transit vans. Under 45 min response.
Tibbe Key Cutting & Programming
Professional Tibbe key cutting for 1995-2011 Ford models. Cut to lock + transponder programming.
All Keys Lost Programming
Lost all Ford keys? We program new keys from scratch using Ford IDS. No towing required.
PATS Immobilizer Reset
Fix PATS immobilizer faults after battery changes. Clear fault codes P1260, P1233. Transit specialists.
Focus ST/RS Key Programming
High-security key programming for Focus ST and RS models. Enhanced PATS system expertise.
Spare Key Cutting & Coding
Add spare keys to any Ford model. Blade cutting + transponder programming. Same-day service.
Ford Models We Service
All Ford cars, vans, and trucks - from classic models to 2024 vehicles
Transit Vans (Priority Service)
Cars & SUVs
Ford Dealer vs Mario Auto Keys
Service | Ford Dealer | Mario Auto Keys |
---|---|---|
Transit Spare Key (Tibbe) | £180-250 | £120-160 |
All Keys Lost (Standard) | £320-450 | £200-280 |
Transit Custom Keyless Key | £280-350 | £190-240 |
Response Time (Emergency) | Same day / next day | <45 mins (vans) |
Service Location | Must visit dealer | We come to you |
Ford Key Replacement FAQs
Can you cut Ford Tibbe keys?
Yes, we have specialist Tibbe key cutting equipment for older Ford models (pre-2011) that use this unique cylindrical key type. We cut and code Tibbe keys on-site for Focus, Fiesta, Mondeo, Transit, and all Ford models that use them.
Do you work on Ford Transit vans?
Yes, Transit van key replacement is one of our specialties! We understand commercial vehicle downtime costs you money. We prioritize Transit, Transit Custom, Transit Connect, and Transit Courier jobs to get you back on the road fast. Average response time for commercial vehicles: under 45 minutes.
Can you replace Ford keys without the original?
Yes, we can create new Ford keys even if all originals are lost. We program directly to your vehicle using Ford IDS diagnostic equipment. Works for all Ford models from 1998 onwards with immobilizer systems.
My Ford Transit won't recognize any of my keys - what happened?
This commonly happens on 2006-2014 Ford Transit models after battery replacement or if someone attempted DIY key programming. The immobilizer (PATS) system lost synchronization. We can reset the PATS system and reprogram your keys in 30-45 minutes roadside.
Get Your Ford Key Quote
Tell us your Ford model, year, and key type. Transit vans get priority quotes within 10 minutes.
Request Ford Key Quote
Ford Transit Emergency? Lost Tibbe Key?
Mobile Ford specialist across West Sussex. Priority response for commercial vehicles. We come to you.